The Engineered Bar Products Division has the capacity to process 300,000 tons of bars annually in its 150,000-square-foot bar-finishing facility.
Bar saw cutting
Percision Chop Saw
• Cut length
• (Short Pieces 1" to 18"- Typically for Forging Applications)
• Large Saw cuts 3" to 6" RD & 3" to 4-7/16" RCS
• Small Saw cuts 1" to 4-5/16" RD
• Bundles are Demagnetized before running
HE&M Saw
• Cutting Nonstandard Lengths
• 10' to 40' Max
Bar straightening
Medart Straightener
• Straighten Hot Rolled Product 2-1/2" to 6.00"
• Straighten Heat Treated Products 2-1/2" to 6.00"
(depends heavily on Grade and hardness)
• 20' - 40' max
Bar turning line
Turning Line 4"
• Turner (1.00" - 4.25" Capacity) can turn 1/16-1/8th per pass
• Polisher
• Rotobar Tester (Surface Defect Indication)
• ~130'/min
• 14' to 24' length bars
• 50 thou Absolute min for turning off.
• +/- 2 thousandths tolerance
Turning Line 3"
• Turner (1.00" - 3.00" Capacity)
• Polisher
• Rotobar Tester (Surface Defect Indication)
• ~130'/min
• 14' to 30' length bars
• 50 thou Absolute min for turning off.
• +/- 2 thousandths tolerance
Bar heat treating
• Three High Temperature Furnace for ALL Aspects of HT (2100F)
Predominately for Q & T as well as Normalize Cycles
• Two Low Temperatures Furnace for Stress Relieve and Tempering Cycles (1800F)
• 30,000 gallon Water Quench Tank, Turbine stirred (No Additives)
• 10' - 35' max
• 2" minimum for Anneal and Normalize
• 2.5" minimum for Q + T orders to be straightened
Bar inspection
SBIL 5"
• Nine Roll Rotary Straightener (Bronx) up to 5"RD (5" pre straightened on Medart)
• Chamfer Units
• Grade Verification
• Flux Leakage Tester - Surface Defects
• UT Tester - Surface (Shear Wave) & Internal Testing
• Inspection equipment 1-5"RD
• ~390'/min max. Dependent on bar diameter.
• 15' to 42' length bars
• 43' -6" Absolute max bundling length
SBIL 3"
• Nine Roll Rotary Straightener (REIKA) up to 3"RD
• Chamfer Units
• Grade Verification
• Flux Leakage Tester - Surface Defects
• UT Tester - Surface (Shear Wave) & Internal Testing
• Inspection equipment 3/4 - 3"RD
• 14' to 50' length bars
Large-bar inspection line
• Shot Blaster
• UT Tester (Both Rounds and Squares 3.00" - 8.00")
(may not have shoes for each size)
• 15'-40' length bars
Modal Title
Title
Any content could go in here.
×